Medical Grade TPU and Biocompatible Silicone Wire Harness Cable Assembly with Overmolded Connector

Specialized wire harness cable assembly for medical devices featuring medical-grade TPU, silicone, or PVC materials with biological compatibility and custom material options. Designed for reliability, biocompatibility, and durability in demanding medical environments.

• TPU (Thermoplastic Polyurethane) Wire:
  • Durability: Excellent abrasion resistance, flexibility, and mechanical strength
  • Chemical Resistance: Resistant to oils, chemicals, and harsh substances
  • Biocompatibility: Safe for medical applications with skin contact
• Silicone Wire:
  • Flexibility: Extremely flexible for frequent bending applications
  • Temperature Resistance: Withstands -60°C to +200°C range
  • Biocompatibility: Highly compatible for direct body contact

• Purpose: Encapsulates assembly for strain relief, environmental protection, and enhanced durability
• Material Options:
  • TPU Overmolding for flexibility and chemical resistance
  • Silicone Overmolding for soft-touch finish and patient comfort

• Medical-grade connectors with appropriate certifications
• Overmolded connectors for seamless, waterproof connections
• Designed to withstand repeated use and sterilization

• Biocompatibility: All materials compliant with ISO 10993 medical standards
• Sterilization Compatibility: Compatible with autoclaving, gamma radiation, and ETO methods
• Strain Relief: Overmolding prevents wire fatigue at connection points
• Environmental Sealing: IP67 or higher rating for waterproof and chemical resistance
• Electrical Performance: Proper shielding for EMI protection and signal integrity

• Prototyping: Early testing for performance, flexibility, and durability
• Overmolding: Precision tooling and controlled injection molding process
• Testing: Comprehensive mechanical and electrical testing under simulated conditions
• Quality Control: Stringent measures to meet medical standards and specifications

• Patient Monitoring Systems
• Surgical Instruments
• Imaging Devices
• Wearable Medical Devices

BEXKOM wire harness cable assemblies provide robust, flexible, and biocompatible solutions for demanding medical environments. Through careful material selection, durable design, and compliance with medical standards, these assemblies deliver reliable performance across various medical applications.